Technical packs, designed and sewn by hand.

I take bag ideas from sketch to pattern to finished, field-ready product. Expedition packs, running vests, travel bags, duffels, slings, and one-off commissions, built on industrial machines in DCF, X-Pac, Ultra and Cordura.

Matt Founder and sole maker, Red Paw Packs. St. Petersburg, Florida.

  • 2018building packs since
  • 1 makerdesign, patterns and every stitch
  • 25Kfollowers on Instagram
  • PublishedPDF sewing patterns and video tutorials
Custom 90 liter mountaineering pack in the Red Paw Packs workshop
The 90 liter pack in use on Mt. Denali

Featured commission

A 90L expedition pack, carried up Denali twice

The client designed every feature around a Denali expedition; I turned that brief into a pattern and a pack. It was big enough that it wouldn't fit on my sewing tables, so the build called for a different workflow from start to finish.

It has since gone on two expeditions on the mountain.

Volume
90 liters
Body fabric
Ultra 400TX
Frame
Two stays, frame sheet and foam sheet, all removable
Brief
Client-specified, built to spec

Selected builds

Custom commissions and product designs from the last two years. Each one started as a conversation about how the bag would be used.

22 liter fast pack with running vest harness

22L fast pack with a running vest harness

A true running-vest strap system that hugs the chest, with eight vest pockets including a phone pocket on the right strap, plus two large exterior pockets with quick-access openings.

Ultra 100X. Finished weight 14 oz.
Heavily customized Front Range 40 in coyote and olive X-Pac

Front Range 40, rebuilt around one hiker

Dual hipbelt pockets with color-coded tabs, one vest bottle pocket swapped for a slim zip phone pocket, and two upper side pockets, one slim and one pleated with a drawstring top.

Coyote and olive X-Pac VX21, dark chili UltraGrid, yellow shock cord.
Scrambler 17L backpack with separate laptop compartment

Scrambler 17L with a separate laptop sleeve

A fully separate laptop compartment, padded around the entire perimeter, added to my everyday pack design.

Blackout UltraGrid outside, blue UltraGrid inside.
Front Range 40 with carbon fiber hoop frame

Front Range 40 on a carbon hoop frame

A full-featured 40L thru-hiking pack with a carbon fiber hoop frame.

29.8 oz complete.
Front Range 40L in Coloring Book printed DCF with dual front pocket

Printed DCF with a dual front pocket

The Front Range 40L in Coloring Book print, one of the most requested looks, with a split front pocket for organization.

Printed Dyneema Composite Fabric.
95 liter duffel printed with a granite photo of El Capitan

The Granite Slab, a 95L printed duffel

The print is my own photo of El Capitan in Yosemite, printed onto Airwave 1000D. I built it to haul product overseas for the Danish Outdoor Festival and loaded it with 40 lbs.

Airwave 1000D, waterproof zippers, Hypalon handle reinforcements.
Scrambler 17L in white hemp X-Pac with orange zippers

Material study: Scrambler 17L in hemp X-Pac

A modified version of an existing pattern, used to test a stack of newer fabrics together in one bag. About six hours from cut to finish.

White hemp X-Pac, UX10, orange WP zips, Venom Gridstop Eco, Monolite, Ultrastretch, Venom UL mesh.
Divide Sling Bag

Divide Sling Bag, prototype to product

A sling I prototyped for a trip to Iceland, then refined into a small production run. Wears crossbody or on the waist.

Six fabric variations including Ultra 80TX, Ultra TenX, Multicam X-Pac and DCF.
Front Range pack resized to about 50 liters in UltraGrid

Front Range, resized to 50L

At the client's request I increased the pack's depth to bring it close to 50 liters of internal volume, keeping the rest of the design intact.

All UltraGrid.
Black Front Range pack with robin egg blue webbing accents

Repeat client, small details

A second Front Range for a returning customer: an all-black pack with robin egg blue webbing accents.

Custom color accents on a stock design.

Pattern work

Bringing back a discontinued bag

A client asked me to recreate a travel bag that was no longer made. I built a new pattern from a used original, then made my own sample before building theirs.

  1. Sourced a used original on eBay
  2. Took it apart, stitch by stitch
  3. Drafted a new pattern from the pieces
  4. Sewed a sample, then the client's 32L bag
Body
Ultra 400 in white
Liners
1.1 oz ripstop in several colors
Inside
Fully padded laptop compartment and a full pocket layout
Sample of the recreated travel bag
Final 32 liter travel bag for the client

What I can do for your project

Hire me for one stage or the whole thing.

Custom pack design

Turning a use case and a rough idea into a bag with the right volume, carry system and pocket layout.

Pattern drafting

Original patterns, modifications to existing designs, and patterns reverse engineered from a sample.

Prototypes and samples

Sewn samples you can load, carry and test before committing to a design.

Small-batch production

Limited runs of a finished design, built to the same standard as a one-off.

Repairs and rebuilds

Fixing or updating technical bags that deserve more miles.

Patterns and tutorials

Home-sewer PDF patterns with instructions and full-length video walkthroughs.

Fabrics I work in regularly: Dyneema Composite Fabric (including custom prints), X-Pac, Challenge Ultra and UltraGrid, Cordura, Spandura, Venom, Monolite, stretch mesh, and Hypalon reinforcements.

Four custom Red Paw packs in printed DCF on hikers in Patagonia
Built to be used, not shelved.Four custom packs in printed DCF on the trail in Patagonia.

Have a bag you need made?

Send me what it needs to carry, where it's going and any sketches or reference bags. I'll reply with questions, a plan and a quote.